The Ultraseal Range of Porosity Sealants

Ultraseal India sells a range of patented impregnation sealants. The latest generation of sealants used are the Thermocuring Methacrylate range.

Ultraseal PC504/66I and the new range of Ultraseal sealants under development have been formulated for components which operate at elevated temperatures. They have excellent stability at elevated temperatures.

Ultraseal sealants polymerize when exposed to a temperature of 90 deg. C (194 deg. F) for 10 minutes.

Performance Sealing

As a guideline Ultraseal series sealants will fill porosity of up to 0.30 mm (0.012 in) dependent on the thickness of the relevant wall section.

The effectiveness of the Ultraseal series sealants has been proved under laboratory conditions in a series of tests using US MIL spec sintered test rings. In each case the ring was approximately 20 per cent porous, which included fine and gross porosity.

After treatment with the Ultraseal series of sealants the test ring were airtight when pressurized to 3.4 bar (50 ps). Independent tests conducted on various castings used in a wide range of applications have confirmed the superior sealing performance of the Ultraseal Sealants.


Sealant Performance at Elevated Temperatures

The Ultraseal series of sealants have been specially developed to achieve and maintain excellent sealing results at elevated temperatures. After impregnating the US MIL spec sintered test rings with the Ultraseal series sealants, the rings were subjected to 200° C for 24 hours. When pressure tested, these rings exhibited superior sealing results in comparison to that obtained from rings impregnated with other methacrylate porosity sealants. The high temperature resistance properties of Ultraseal sealants make them the first choice of major automotive OEMs for impregnation of aluminium cylinder heads.


Drainage

During laboratory checks on the ease with which sealant drained from an aluminum test piece, the performance of Ultraseal sealants was set as a standard with a drainage factor of 1. in the same test Ultraseal sealants recorded only 0.83 Because of its improved drainage in practice, Ultraseal sealants will exhibit very low material consumption when sealing porous components.

Washability

All Ultraseal series sealants wash away easily with clean cold water. This excellent washing performance facilitates a high standard of cleanliness on components, including machined surfaces and tapped holes.

Chemical resistance

Cured Ultraseal sealants are thermoset, cross linked material and therefore have excellent chemical resistance to attack from water, motor oil, antifreeze, transmission fluid, hydraulic oil, petrol and many other chemicals. "We would be pleased to advise on suitability of our sealants for your application".


More information

Detailed technical data sheets are available from Ultraseal India on request.

 


www.ultraseal.co.uk